We have shown in an earlier work that the addition of both organomodified layered silicates and micrometric calcium carbonate (CaCO3) into a polypropylene (PP) matrix resulted in improved mechanical properties due to synergistic effect of the fillers. In this study, we analyzed the feasibility of producing continuous glass fibers composites with micro/nanoreinforced matrix. In particular, either highly filled matrices with micrometric CaCO3 (22, 40, and 50 wt %) or micro/nanoreinforced matrix were used to prepare composites in order to investigate the effect of fillers on both mechanical and thermomechanical properties. The best mechanical performances were obtained when nano- and microsized particles were combined to reinforce the thermoplastic matrices employed in the film stacking manufacturing method. In such systems, the micro/nanocomposites have improved the flexural properties of the continuous fiber laminate, producing an increase of both flexural modulus (60%) and flexural strength (130%). Moreover, storage modulus of glass fibers composite prepared with micro/nanoreinforced matrix was higher than modulus of the composites manufactured with either neat PP matrix or microreinforced matrix in −40/150°C temperature range.
A simple and efficient methodology is developed for computing nonlinear stress–strain curve of unidirectional fibrous nano-composites loaded in the direction of the perfectly aligned fibers. The method, based on shear lag analysis and derived from basic principles of continuum micromechanics, incorporates shear stick–slip constitutive law at the fiber–matrix interface. The matrix is modeled as elastic–plastic with linear isotropic strain hardening. The approach thus predicts the nonlinear behavior of the composite stress–strain curve due to both interfacial shear slippage of reinforcement fibers within the matrix and due to spread of plasticity within the matrix. The proposed method is compared to experimental results on aligned fibrous nano-composites and very good agreement is obtained when low values of interfacial shear strength are used. The study shows that when the interfacial bond between the matrix and the fiber is strong, higher stress concentration leads to spread of plasticity in the composite at lower bulk strains. However, when the bond is weak, interfacial slippage causes a relief in the accumulation of stress in the matrix. Both factors seem to provide reasonable explanation for the observed nonlinearity and improved stiffness of the composite. A set of parametric studies is also performed and the proposed method is compared to existing models.